Plating Jigs & Racks - Guangzhou Precise Heater

Anodizing Plant DivisionJigs Racks ClampsBASIC FUNCTIONS OF A JIG AND RACKProper jigging is a critical part of anodizing and must successfully accomplish at least three basic functions:Hold the part securely during transfer between process tanks and while immersed in a vigorously agitated solutionProvide contacts with the work that will safely conduct enough current from the source to the part to provide a uniform coatingProvide adequate drainage of the work, leaving no pockets of residual solution trapped in the componentsFACTORS IN JIG AND RACK DESIGNThe following factors need to be taken into account in jig and rack design and the way in which components are secured on racks:1) Suitability for the process sequence and solution used2) Ease of loading and unracking of parts3) Prevision of secure contact points which ensure a uniform coating4) Location of jig marks in positions acceptable to the customer5) Density of loading of the components must balance the economics of bath loading against dangers of local overheating and shielding6) The rack must be cost effective in terms of the quantity required and the revenue from the jobFUNCTIONAL FEATURESThe basic need is to secure properly the components on the jig and for them to be retained throughout subsequent processing. The choice of design is often a matterof experience and judgment. The following factors have to be taken into account:The size and weight of the partSensitivity of work surfaces to prevent damages from clampingThe locations where trapped gas or liquid pockets may occurThe amount of current required by the parts on the jigThe position and number of points where contact marks may be allowedMATERIALS FOR ANODIZING JIGS AND RACKSIn the early development of anodizing racks and jigs were made exclusively of aluminium, usually pure aluminium, which had the disadvantage of being soft and readily damaged. However, this has been overcome to a large extent by the use of heat treatable alloys, such as 6061 and 2024. In high volume applications, titanium has now become widely used. Aluminium has the following advantages:1) Low initial cost2) Ease of fabrication3) High level conductivity4) Proper conductivity for electrocolouringOffsetting these factors are the following disadvantages:Progressive weakening by chemical attack in etching and by chemical polishingLess robustness in handling terms

Plating Process Tanks & Tank Liner

Plating Process Tanks & Tank Liner :PreciseHeater offers a complete range of equipment and supplies for electroplating and related industries such as anodizing, phosphating, e-coating, cleaning, chromating and more. From filter tubes and baskets to pumps, rectifiers, tanks and anodes, PreciseHeater provides all supplies you’ll need to run your operation smoothly and efficiently. Utilized heavily in the automotive and hardware industries,Plating process tanks are ideal for coating steel parts and electroplating. With rack and barrel inserts, our plating tanks can hold the chemicals your facility uses, along with water for rinse tanks and more. We can fabricate process tanks to your exact specifications, any size, shape and capacity you require. In addition to our excellent standard industrial warranty, we can also offer extended warranties of 3 years, 5 years and more on our plating process tanks. Custom Manufactured Tanks and Flexible PVC Tank Liners： · Process Tanks· Sectioned Plastic Tanks· Chemical Storage Tanks· Vertical Storage Tanks· Horizontal Storage Tanks· Cylindrical Tanks· Double Wall Tanks· Large Double Wall Tanks· Conical Bottom Tanks· Chemical Feed Stations· Secondary Containment Tank SystemsPlating Process Tanks Material:TitaniumStainless SteelPVDFPolypropylenePVCFluoropolymer (PTFE)CPVCPlastic (Molded) In order for us to Quote your Plating Process Tank Liner requirements, please email or fax us your dimension filled outTank Dimensions-Inside: Length:_____ In./mmWidth:_____ In./mmDepth:_____ In./mmOuside: Length:_____ In./mm Width:_____ In./mm Depth:_____ In./mmTank lip Dimensions-Width: _____ In./mmThickness: _____ In./mmTank Material-__ Titanium__ Stainless Steel__ PVDF__ Polypropylene__ PVC

Anodization Treatment Plating Rack

Anodization Treatment Plating RackPrecise Heater has manufactured and supplied huge volume of Customised Titanium Anodising Jigs to leading Auto components and Aerospace components suppliers across nation. Why Titanium Jigs:The answers are simple:1. Aluminum racks are consumable. Anodic film builds up, necessitating stripping.2. Titanium racks are consistent from run to run.3. Titanium racks don’t anodize as do aluminum racks. Therefore, you can use your rectifier to anodize parts, not racks.4. The higher initial cost of titanium racks is more than offset by the in-process savings, better consistency and longer life advantages of titanium.5. Above all, our titanium racks carry Servi-Sure quality and thought-through engineering into your tanks. The value of having Servi-Sure racks on the job will be realized again and again, in your anodizing.From our customer service and sales people to engineering, plant operations and shipping personnel, Precise Heater speaks volumes about doing a job the right way, every time, to the customer’s continued satisfaction. That’s why, for your anodizing operation to be its best, talk to Preicise Heater. Titanium Jigs for Aluminium Anodising and Electroplating By keeping track of the ongoing market developments, we are engaged in offering an outstanding quality Titanium Jigs for Aluminium Anodising to the customers. The offered products are precisely designed and manufactured in line to industry quality standards by utilizing premium quality raw material and cutting-edge technology under the guidance of skilled and experienced quality controllers. Moreover, we are offering this product in standard as well as in customized form as per the predefined requirement of our prestigious clients at market leading prices.Key features:Nationwide coverage by experienced jig and rack engineers to discuss, advise and develop the correct solutions for customers individual requirementsNationwide collection, refurbishment and delivery serviceDedicated in house design and prototype facilities using the latest technology including 3D CAD, in house laser cutting and latest CNC machining and fabrication technologiesProven track record that can meet all standard and specialist electroplating and painting requirementsFrame jig, basket and cage designs for plating, spraying and vacuum coatingAll types of electroplating jigs and racksPVC, Nylon or Halar coatTitanium anodising jigs bespoke to suit individual customer requirements as well as Preciseheater’s standard titan range.Baskets of all types including standard or dedicated work handlingNationwide collection and repair serviceSuppliers to aerospace and automotive Tier 1

Electroless Nickel Plating Tank Systems

Electroless Nickel Plating Tank Systems:PreciseHeater was the first seller of Electroless Nickel in China. After years of developing new procedures in Electroless Nickel Plating and its chemistry, Our team put together the ultimate “EN” plating system and named it PHISome benefits of the Preciseheater EN system are that it utilizes basic engineering and combines it with years of technical experience. We then customize our knowledge to fit your needs. Unlike our competitors, all our systems are custom built to meet YOUR facility’s requirements.Tank Size: We have designed and built tanks as small as 25 gallons up to 3000 gallons.Material: While we prefer to build our tanks with natural poly, we also have standard white poly, PVC, Titanium,PVDF and stainless steel available. All tanks are triple welded, with rounded edges, and meet the most current safety regulations.Filtration: We offer either bag filter or filter chamber options. Please note that we have designed a bag filtration system which doesn’t take up any “bath/tank area.”Pump options: Our pumps are designed to fit you tank dimensions and turn requirements.Insulation: To save on energy costs, we prefer to insulate all our tanks with a specialized foam to limit “heat blead-out” through tank walls. This of course is an option and not required.Bottom: We offer both cone/concave and flat bottom tanks. With the newer RoHS compliant Electroless Nickel’s we prefer to utilize the benefits of a concave bottom as it can significantly limit plate out and decrease line down time for clean-outs. We can also use a flat bottom with various agitation options.Legs: We can provide legs for all our tanks. Legs are built into side walls to limit weld points.Agitation: We prefer air agitation for bright electroless nickel tanks as air will provide a brighter finish. We can also use a recirculation method for agitation, which uses the baths own solution prior to filtration. Agitation rods are also available to meet your requirements.Heaters: PreciseHeater provides both heat exchanger and inner tank heater options. Heater/Temperature controller options will be based on the heater chosen.Electroless Nickel Controllers : While EN controllers/feeders are not required, we do offer many options based on the type of EN you are running and your budget.New Tank DesignThe new design maximizes tank surface area, while eliminating plate out. Its ergonomic design decreases heat up time!

Tanks and Liners

Tanks and LinersPreciseHeater Sales offers plating tanks in Titanium,PVDF,PVC, stainless steel, polypropylene and steel, and plating tank liners in a variety of sizes and materials that prevent plating tank corrosion and provide secondary containment.Typical ApplicationsAccessories AvailablePlating TanksOverflow WeirsRinse TanksSkirtsEtching TanksStainless Steel ClipsStorage TanksSumpsConcrete SumpsDouble BottomsEarthen Pits and PondsLeak DetectorsFloor AreasPatch KitsConcrete TrenchesRigid PVCWaste Water TreatmentBatten Strips (plastic)Horizontal TanksOverflow WeirsConcrete VaultsSkirtsOptions include, but are not limited to:Tank size: We have designed and built tanks as small as 25 gallons up to 3000 gallons.Material: While we prefer to build our tanks with natural poly, we also have standard white poly, PVC,Titanium and stainless steel available. All tanks are triple welded, with rounded edges, and meet the most current safety regulations.Filtration: We offer either bag filter or filter chamber options. Please note that we have designed a bag filtration system which doesn’t take up any “bath/tank area.”Pump options: Our pumps are designed to fit you tank dimensions and turn requirements.Insulation: To save on energy costs, we prefer to insulate all our tanks with a specialized foam to limit “heat blead-out” through tank walls. This of course is an option and not required.Bottom: We offer both cone/concave and flat bottom tanks. With the newer RoHS compliant Electroless Nickel’s we prefer to utilize the benefits of a concave bottom as it can significantly limit plate out and decrease line down time for clean-outs. We can also use a flat bottom with various agitation options.Legs: We can provide legs for all our tanks. Legs are built into side walls to limit weld points.Agitation: We prefer air agitation for bright electroless nickel tanks as air will provide a brighter finish. We can also use a recirculation method for agitation, which uses the baths own solution prior to filtration. Agitation rods are also available to meet your requirements.Heaters: PreciseHeater Tank provides both heat exchanger and inner tank heater options. Heater/Temperature controller options will be based on the heater chosen.Electroless Nickel Controllers: While EN controllers/feeders are not required, we do offer many options based on the type of EN you are running and your budget.